At Shuliy Machinery, we understand that recycling waste tires is just the first step. The real value lies in transforming the reclaimed rubber powder into high-demand, profitable products. If you’ve invested in a tire shredding line or a rubber powder machine, our rubber tile making machine is the perfect next step to complete your production chain and maximize your returns.
This powerful machine, also known as a rubber floor tiles making machine or rubber bricks vulcanizing press, is specifically designed to convert rubber granules into durable, versatile, and aesthetically pleasing rubber tiles. It represents a low-investment, high-yield opportunity to enter the thriving market for safe and eco-friendly flooring solutions.
What are Rubber Tiles and Why are They in High Demand?
Rubber tiles are resilient flooring products made from recycled rubber granules, binder, and pigments. They are celebrated for their exceptional properties:
- Safety & Shock Absorption: Excellent cushioning makes them ideal for playgrounds, gyms, and sports facilities, reducing the risk of injury from falls.
- Durability & Weather Resistance: They can withstand heavy foot traffic, extreme temperatures, and moisture, making them suitable for both indoor and outdoor use.
- Anti-Slip Surface: Provides a secure footing even when wet.
- Eco-Friendly: A prime example of a circular economy, giving a second life to waste tires and reducing landfill burden.
These benefits have created a huge demand for rubber tiles in various applications, including:
- Playgrounds and parks
- Gyms and fitness centers
- Walkways, patios, and garden paths
- Garages and workshops
- Stables and animal pens
The Simple Process: From Rubber Granules to Finished Tiles
Our rubber carpet making machine simplifies the production process into a few manageable steps. Even without specialized personnel, your team can quickly master the operation.
- Mixing: The process begins by mixing rubber granules (typically 1-4mm for the base layer and 0.6-1mm for the surface), a polyurethane binder (glue), and color pigments in a specialized mixer. The ratio is precisely controlled to ensure quality.
- Weighing: The mixed material is weighed according to the specific density and thickness of the tile being produced.
- Paving the Mold: The weighed material is carefully placed into the mold. Often, a fine, colored layer is laid first for the surface, followed by a coarser, black rubber layer for the base.
- Vulcanizing & Curing: The filled mold is placed into the rubber tile making machine. The machine applies immense pressure and controlled heat. This all-in-one process—heating, forming, and curing—takes only 3-8 minutes to vulcanize the materials into a solid, unified tile.
- Demolding: Once the cycle is complete, the mold is removed, and the finished rubber tile is extracted to cool.
Key Features & Advantages of the Shuliy Rubber Tile Making Machine
Our machine is engineered for efficiency, reliability, and ease of use.
- Integrated & Robust Design: The machine combines the host frame, hydraulic system, and electronic controls into a single, compact unit. Made from high-strength ductile iron, it ensures stability, durability, and easy installation.
- Intelligent & Automated Control: The user-friendly PLC control system allows for precise management of temperature, pressure, and curing time. This automation guarantees consistent product quality and enhances operational safety.
- High-Efficiency Production: The system integrates heating, forming, and curing into one seamless cycle. Our innovative push-pull rail design for the molds significantly reduces labor intensity and boosts productivity.
- User-Friendly Operation: Designed for simplicity, the machine requires minimal training. Its low noise and low vibration operation create a better working environment.
- Versatility: A single rubber pavers making machine can produce tiles of different thicknesses by simply adjusting the mold, offering you a wide range of production capabilities.
How Does Our Rubber Bricks Vulcanizing Press Work?
The Shuliy rubber tile making machine employs a robust column-type, down-pressure structure.
The core components are the heating plates, a platform, and a hydraulic piston. When hydraulic oil is pumped into the cylinder, the piston rises, closing the heating plates and applying immense pressure to the mold. Simultaneously, electric heating tubes within the plates raise the temperature to the set point, initiating the vulcanization process. After the pre-set time, the pressure is released, and the machine opens automatically, ready for the next cycle. This reliable mechanism ensures uniform pressure and heat distribution for perfectly formed tiles every time.
Technical Specifications
We offer different models to suit various production scales. Here are two of our popular options:
| Funktion | Model D550 × 550 | Model D1100 × 1100 |
|---|---|---|
| Total Pressure | 50 Tons | 120 Tons |
| Heating Plate Size | 550 x 550 x 45 mm | 1100 x 1100 x 50 mm |
| Number of Layers | 4 Layers | 1-2 Layers |
| Daya Motor | 3 kW | 4 kW |
| Common Tile Sizes | 500 x 500 mm | 500 x 500 mm, 1000 x 1000 mm |
Endless Possibilities with Diverse Molds
The final product’s shape, pattern, and size are determined by the mold. We offer a vast selection of high-quality molds to meet any market demand.
- Adjustable Thickness: Our molds are ingeniously designed to produce tiles in various thicknesses (e.g., 15mm, 20mm, 25mm, 30mm) with simple adjustments.
- Non-Stick Teflon Coating: The mold surfaces are treated with a Teflon plating process. This non-stick finish ensures easy demolding without the need for release agents, saving costs and improving work efficiency.
- Variety of Designs: From standard square tiles (500x500mm, 1000x1000mm) to interlocking “dog bone” pavers and roadside stones, we have a mold for every application.
Your Partner in Success: Shuliy Machinery Services
Choosing Shuliy means more than just buying a machine. It means gaining a reliable partner. We provide comprehensive support to ensure your success:
- Expert Consultation: Our team will help you select the right rubber tile making machine and supporting equipment for your business goals.
- Complete Solutions: We can provide the entire production line, from tire recycling to the final rubber tiles.
- Installation & Training: We offer professional guidance on installation and train your staff to operate the equipment efficiently and safely.
- After-Sales Support: Our dedicated team is always ready to assist with technical questions and provide spare parts to keep your production running smoothly.
Ready to turn rubber waste into a valuable resource? Contact Shuliy Machinery today to learn more about our rubber tile making machine and get a personalized quote